Cutting Aluminum Sheet With Scroll Saw

I would not cut 1 8 thick aluminum on a scroll saw unless it was a last ditch effort. If the hard metal is thicker than a quarter inch find another saw. Cutting metal on a scroll saw is definitely not as safe as cutting wood.

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You can use a scroll saw to cut through just about any type of metal including aluminum copper brass bronze and cold rolled steel.

Cutting aluminum sheet with scroll saw.

Equipped with a metal cutting blade the scroll saw can cut soft metal such as copper silver brass and aluminum up to 1 8 thick as well as 1 8 brass rod. If you have a thicker metal you ll probably want to use a circular saw or bandsaw to make your cuts. There s snapping blades metal chips flying and potential for the workpiece to catch the blade wrong and send it flying or at least vibrate violently. However it is very difficult.

Although possible it is very difficult and not recommended. If it s straight then use a compound mitre saw with a carbide blade goes though it like butter. The action of a scroll saw blade makes cutting metal kind of dangerous. Harder metals should not be cut using a scroll saw.

Work slowly as you feed the metal through the blade. Sheets can be taped between pieces of 1 8 plywood to prevent burrs on the underside keep shavings under control and protect the saw table. It is possible to cut harder metals with a scroll saw. I have cut some brass on the saw in a pinch but swore that i would never do it again.

Should you wish to take on the challenge be sure to use the saw on a low speed setting and the blade is adequately lubricated. If you are absolutely dedicated to doing so use a slow speed setting make sure the blade is properly lubricated and feed the metal through the blade slowly. Therefore it is advised that harder metals should not be cut using a scroll saw. If you must cut the aluminum use a fine toothed blade.

You can get metal cutting blades for both. Cutting 1 4 inch aluminum on a scroll saw would be pushing it but if you cut very slowly you should be able to do it. A scroll saw can be used to cut soft metal up to inches thick.