Discussion in modding started by odje aug 2 2007.
													
																	Cutting 2mm aluminium sheet. 
									
	
		
	
																	With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. 
																	Use a wood cutting saw with carbide tipped blades to cut most aluminum. 
																	Jun 27 2001 messages. 
																	Check out this video. 
															
													
									
	
		
	
																	Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. 
																	Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. 
																	Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. 
																	Tired of getting fingers cut on sheet metal while using tin snips. 
															
													
									
	
		
	
																	Place the fracture line over the edge of a table and bend the overhang slightly downwards. 
																	Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. 
																	The sheets are quite large so a hacksaw is out of the question and so is a nibbler. 
																	What s the prefered method for cutting aluminium sheets of 3mm thick. 
															
													
									
	
		
	
																	Page 1 of 2 1 2 next odje member. 
																	This weakens the aluminium and creates a fracture line. 
																	How to cut aluminium sheets.