Cut Hole In Sheet Metal Box

An angle grinder fitted with an abrasive metal cutting disc works well to cut all kinds of metal including bolts angle iron rebar and even sheet metal.

Cut hole in sheet metal box.

Not sure how thick your sheet metal box is. 6 3 8 inch hole saw with heavy duty arbor 38mm cutting depth hss bi metal hole cutter for can light recessed light smoothly cutting in wood plastic drywall and metal sheet renewed 25 30 25. At first locate the center of the. Like twist bits hole saws chuck right into your drill and will cut through thin gauge sheet metals like aluminum and steel.

Place your sheet metal on your steel block and position your centre punch at a central point in your cut out design. Depending on how thick your material is you might need more than one hole saw to get through it in a reasonable amount of time. While some holes in sheet metal may be cut very cleanly most will require slight finishing for best results. Instead we recommend using a diamond blade that s rated to cut ferrous metal.

The most complicated part in the sheet metal fabrication process is opening up a slot in the sheet metal. 2 i cut holes in sheet metal with hole saw bits all the time. But the discs wear down quickly cut slowly and shrink in diameter as you use them. Luckily with more accessible tools you can cut a slot in sheet metal without needing to break the bank.

For this step you ll need a compass ink and a center punch. Tap your hammer to leave an indentation on the sheet metal. Use a scrap of plywood as a backer for the hole saw s pilot bit and to protect your work surface. Use clamps to hold the sheet.

Don t say that you were thinking of holding that metal sheet with bare hands. There are many options for doing this but most will require very expensive industrial machines like a laser cutter. 22 gauge is certainly no problem. For large holes a hole saw gets the job done cleanly and quickly.

In response to a question about h. How to cut a round hole in sheet metal.